Design & CONSULTANCY SERVICES

VIRTUZ is a holistic solution provider of mechanical engineering services for product design and development with end-to-end capabilities across the product development lifecycle. From conceptual mechanical engineering design, simulation to manufacturing, our robust product development processes ensure faster design, reduced cycle times and improved ROI.

As specialists in structural, thermal, FEA and CFD analysis, as well as mechanical testing, the VIRTUZ team has the skills and know-how to deal with your most challenging engineering problems. Using world leading-edge CAD and CAE technology, our team of highly trained engineers work with top-tier companies around the world to support staff with unique and powerful capabilities and resources.

Conceptual and Composite Design

Design Feasibility
Design Requirements
Front-End Engineering Design
Layout Design
Layup & Ply optimization; Sandwich paneling; Core & Acoustic Structures
Creation of manufacturing data
Produceabilty studies
Creation of manufacturing documentation for factory floor instruction

Reverse Engineering

Hybrid modeling 2D and 3D scan formats
Point cloud to geometry
Surface optimization
3D construction from probing

Computer Aided Manufacturing - CAM

CAM specialties include:

NC programming for turning, milling, wire EDM, 2, 2 ½, 3 and 5 axis high speed machines.
Simulation; tool path generation and verification, CNC machine tool simulation, collision detection
Post-processor development

CFD Consulting

Computation Fluid Dynamics (CFD) tools provide the capability to extensively analyze phenomena that structural FEA software cannot, we have been simulating our customers’ most challenging problems so they can better understand and improve their designs. We combine our industry experience and expert level of understanding with the best CFD simulation tools on the market, and advanced computing capabilities to solve nearly any problem imaginable. Our simulation capabilities include:

Turbulent Flow
Multi-phase Flow
Combustion
Fluid Structure Interaction (FSI)
Acoustics
Particle Mixing
Steady State Transient
Conjugate Heat Transfer
External Aerodynamics
Design Optimization
Chemically Reacting Flows
And many more…

FEA and CFD Consulting Philosophy

Our consulting customers depend on us to interpret their needs and collaborate in solving their most simulation and analysis problems. We combine our experience and knowledge with an arsenal of world-class tools to bring value to our customers via Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), and Computer-Aided Engineering (CAE). We have a proven track record of providing our customers with the information and insight they need to:

Conduct design optimization
Identify the root cause of a failure
Identify areas of a design that require modification
Understand the intricacies of their product’s functionality
Pass applicable standards and review boards
Create a reliable and robust product

Structural FEA Consulting

VIRTUZ has provided our customers with solutions to their most challenging Finite Element Analysis (FEA) simulation problems. Our state-of-the-art computing cluster paired with the full suite of world leading FEA tools enables us to tackle any type of problem, no matter the scale or complexity.

We have extensive experience with all facets of structural FEA including:

Static Stress Analysis
Vibration Analysis
Transient Analysis
Shock Analysis
Non-linear Contact / Frictional sliding
Large deformations and buckling
Plasticity, hyperelasticity, viscoelasticity
Thermal Strain

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